Safety Ratings
2004 Volvo S40
Front Crash Driver Side 4.0000
Front Crash Passenger Side 5.0000
Side Crash Driver Side 5.0000
Side Crash Passenger Side 5.0000
Number of Recalls6
Number of Complaints36
Number of Investigations0
Recall Notice

LemonFree has found some important recall information regarding 2004 Volvo S40 vehicles

2004 Volvo S40 (11/8/2010)  

Campaign Number: 10V566000

Component Name: EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

Manufacturer: Volvo Cars of N.A., LLC

Description: VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Defect: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Corrective Action: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

2004 Volvo S40 (1/28/2008)  

Campaign Number: 08V033000

Component Name: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Manufacturer: Volvo Cars of N.A., LLC

Description: ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.

Defect: IF THIS OCCURS, THE CHECK ENGINE LIGHT MAY ILLUMINATE. IN SOME CASES, THE VEHICLE MAY FAIL TO START OR MAY STALL, INCREASING THE RISK OF A CRASH.

Corrective Action: DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

2004 Volvo S40 (4/24/2006)  

Campaign Number: 06V137000

Component Name: FUEL SYSTEM, GASOLINE

Manufacturer: Volvo Cars of N.A., LLC

Description: ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

Defect: THIS MAY POTENTIALLY RESULT IN FUEL LINE LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Corrective Action: DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

2004 Volvo S40 (10/14/2004)  

Campaign Number: 04V493000

Component Name: SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS

Manufacturer: Volvo Cars of N.A., LLC

Description: ON CERTAIN PASSENGER VEHICLES, THE NON-RETURN VALVE MAY CRACK DUE TO A POOR WELD CAUSING A VACUUM LEAK.

Defect: IF THIS OCCURS, MORE BRAKE PEDAL FORCE MAY BE REQUIRED TO STOP THE VEHICLE AND/OR MAY EXPERIENCE A ROUGH ENGINE IDLE, WHICH COULD RESULT IN A CRASH.

Corrective Action: DEALERS WILL INSPECT, AND IF NECESSARY, REPLACE THE VACUUM HOSE. THE RECALL BEGAN ON NOVEMBER 29, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

2004 Volvo S40 (10/24/2003)  

Campaign Number: 03V424000

Component Name: FUEL SYSTEM, GASOLINE

Manufacturer: Volvo Cars of N.A., LLC

Description: ON CERTAIN SEDANS AND STATION WAGONS, THERE MAY BE A FUEL LEAK FROM THE FUEL RAIL DUE TO INADEQUATE WELDING.

Defect: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Corrective Action: DEALERS WILL INSTALL A V-CLAMP TO THE FUEL RAIL. OWNER NOTIFICATION BEGAN ON JANUARY 28, 2004. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

2004 VOLVO S40 for sale

Displaying 1-16 of 175

$7,000

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 131395 Miles
  • Ext Color: N/A
  • Int Color: N/A
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: Denver, CO
  • MPG: 19 City / 28 Hwy

$6,991

2004 VOLVO S40 T5

  • Bodystyle: Sedan
  • Mileage: 108199 Miles
  • Ext Color: Red
  • Int Color: Gray
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: Fort Myers, FL
  • MPG: 19 City / 28 Hwy

$5,926

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 138231 Miles
  • Ext Color: Blue
  • Int Color: Gray
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Schaumburg, IL
  • MPG: 19 City / 27 Hwy

$6,995

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 128673 Miles
  • Ext Color: Gray
  • Int Color: N/A
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Houston, TX
  • MPG: 19 City / 27 Hwy

$9,995

2004 VOLVO S40 T5

  • Bodystyle: Sedan
  • Mileage: 83250 Miles
  • Ext Color: Blue
  • Int Color: Tan
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: San Diego, CA
  • MPG: 19 City / 28 Hwy

$5,993

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 100902 Miles
  • Ext Color: Blue
  • Int Color: Gray
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Delray Beach, FL
  • MPG: 19 City / 27 Hwy

$7,979

2004 VOLVO S40 T5

  • Bodystyle: Sedan
  • Mileage: 99444 Miles
  • Ext Color: Silver
  • Int Color: Gray
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: Jersey City, NJ
  • MPG: 19 City / 28 Hwy

$5,913

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 108002 Miles
  • Ext Color: Gray
  • Int Color: Brown
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Jersey City, NJ
  • MPG: 19 City / 27 Hwy

$8,900

2004 VOLVO S40 T5

  • Bodystyle: Sedan
  • Mileage: 104235 Miles
  • Ext Color: Beige
  • Int Color: N/A
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: Dunn, NC
  • MPG: 19 City / 28 Hwy

$9,990

2004 VOLVO S40 T5

  • Bodystyle: Sedan
  • Mileage: 50313 Miles
  • Ext Color: Gray
  • Int Color: Black
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: Santa Monica, CA
  • MPG: 19 City / 28 Hwy

$5,500

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 118251 Miles
  • Ext Color: Blue
  • Int Color: N/A
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Saint Louis, MO
  • MPG: 19 City / 27 Hwy

$4,986
Price Reduced

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 112317 Miles
  • Ext Color: Gray
  • Int Color: N/A
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: Coral Springs, FL
  • MPG: 19 City / 28 Hwy

$4,987

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 157032 Miles
  • Ext Color: Red
  • Int Color: Brown
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Watertown, CT
  • MPG: 19 City / 27 Hwy

$5,980

2004 VOLVO S40

  • Bodystyle: Sedan
  • Mileage: 121753 Miles
  • Ext Color: Black
  • Int Color: Brown
  • Trans: Automatic
  • Engine: 4 Cyl
  • Drive: FWD
  • Location: Bradley, IL
  • MPG: 19 City / 27 Hwy

$8,987

2004 VOLVO S40 T5

  • Bodystyle: Sedan
  • Mileage: 95560 Miles
  • Ext Color: Red
  • Int Color: Gray
  • Trans: Automatic
  • Engine: 5 Cyl
  • Drive: FWD
  • Location: North Huntingdon, PA
  • MPG: 19 City / 28 Hwy
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